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5GN1

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为了进一步提升数控机床的加工精度和一致性，华中数控计划与机床企业充分合作，实施“机床品质提升工程”计划，将华中8型智能数控系统热误差补偿技术应用于数控机床，致力于提高机床加工效率、加工精度和加工一致性，提升机床品质和市场竞争力。
随着科学技术、机械制造加工业的迅速发展，对数控机床的加工精度提出越来越高的要求。提高数控机床加工精度有两种基本方法：误差防止法和误差补偿法。误差防止法是指通过提高机床制造和装配精度及设计精度、机床零部件的制造精度和安装精度、优化机床结构、辅助部件等方法来实现。此方法的特点是成本增加大，实施起来有局限性。误差补偿法是指使用软件技术，通过分析、统计、归纳及掌握原始误差的特点和规律，建立误差数学模型，进行人为误差补偿，从而减少加工误差。此方法的特点是：经济有效，实现相对简单。
已故的国际著名机械制造专家、美国密西根大学教授吴贤铭曾说过：“误差补偿技术的巧妙之处在于加工出的零件精度可比加工母机的精度还高。”由此可见，误差补偿技术的巨大作用。
目前，误差补偿技术以其强大的技术生命力迅速被各国学者、专家所认识，并使之得以迅速发展和推广，已成为现代精密工程的重要技术支柱之一。
热误差补偿技术有哪几种？
热误差补偿技术主要分为热误差斜率补偿和热误差偏置补偿两种方式：
热误差偏置补偿又叫与位置无关的热误差补偿，是在热变形部件上安装温度传感器，检测传感器的实时温度，通过查询补偿表中对应温度的补偿值，将目标轴的机床坐标系进行偏移。用以消除该部件因热变形导致的轴向热位移，一般用于非移动部件，如主轴、动力头等发热量较大且易产生结构变形的部件上。
热误差斜率补偿又叫与位置相关的热误差补偿，在传动部件（丝杠、齿轮齿条）上安装温度传感器，测量出传动部件极限温度区间内所有温度点对应的目标点热变形量，通过统计和计算合理安排温度补偿间隔，将计算出的热误差补偿数据填入补偿表中。系统通过检测温度传感器的实时温度，查询补偿表中对应温度的补偿值，根据目标轴的实际位置相对于热膨胀零点的距离折算出补偿量输出到目标轴上。用以消除传动部件当前所在位置相对于热膨胀零点的热伸长量。
数控机床的主要误差来源有哪些？
数控机床产生误差的来源主要有：几何误差/运动误差、热误差、控制误差、力误差等，通过研究发现，所有的误差来源中热误差占比最高，达到近40%。
 

20P41AE101RA0NNN PowerFlex 575V AC 75 HP DC Drive

22D-D017F104 PowerFlex 40P 7.5 kW (10 Hp) AC Drive

520422000 Quantum 远程I/O干电缆终结电阻，75 欧

284E-FVD7P6Z-25-RR-3-DB-SB-OC EtherNet Variable Frequency Drive

CJ1W-OD212 16点晶体管输出单元源型

1492-MR5X8 IEC 5 x 8 mm Marker Card

1492-SPM2D160 MCB Supplementary Protector 16 A

软启动器 3RW30471BB04

电机启动器 3VU16401CK00

150-F317NZD SMC Flex Smart Motor Controller

1732E-IF4M12R ARMORBLOCK 4 POINT ANALOG INPUT

1771-WA FIELD WIRING ARM 10 TRMLS TIN PLATED

193-EEKG E1 Plus 60-300 A IEC Overload Relay

20-750-2262D-2R PowerFlex 750 115V AC IO Option module

2090-CPWM7DF-10AA02 MP-Series 2m Servo Power Cable

2097-V31PR2-LM Kinetix 350 800W Servo Drive

ENQAM315 Attachable Connector, Stranded Cable

GFK-1868 CIMPLICITY Machine Edition Getting Started

IC220EBI001 Ethernet Network Interface Unit (REQUIRES 1 IC220TBK087)

IC647CSPR005 Proficy Cause+ for Inbligent HMI/SCADA Runtime Server - 5X monitored KPIs

IC647PSC500 Proficy Process Systems 5000 I/O with CIMPLICITY

IC693MDL230RR 120 Vac Isolated Input (8 Points)

IC756CDV000E-98 DV Development - Compaq True64 Op Sys, English, Version 9.8

MSI-MGMT-43 Production Mang Clients-43

PLC-5/1771 System 1785-L30B PLC-5/30 CONTROLLER, 32K WORD SRAM

Distributed I/O 1738-SSIM23 SSI ABSOLUTE ENCODER INTERFACE

Communications 1787-PLUG10R DEVICENET 10 POSITION CONNECTOR WITH JACK SCREWS

Operator Interface 2711-NM14 4 MBYTE PC FLASH MEMORY CARD FOR PANELVIEW E TERMS

Support 9304-WVD128R SUPT REINSTATEMENT CONTRACT FOR 9304WVD128

Support 9324-RLD250DEE RSLOGIX 5000 LITE EDITION GERMAN

DeviceNet Products 2711-B5A10L2 PV550 MONO KEY&TOUCH, DNET & RS232 PRINT

RSI Software Products 9301-2SE335KOU1R RSVIEW32 RUNTIME 150-5K UPGRADE OUT-SUPT (KO)

RSI Software Products 9371-EDESI1U4 UPGRADE: IN-SUPT: RSWIRE DET IEC STD TO DES IEC

Motion Control MPG-B010-091S22 MOTOR,SERVO,GEAR RATIO 91,35NM,71RPM,SINGL,460V

Silver Series 2711-K14C8 PV1400 COLOR KEY, DH+ & RS232 PRINT

HE693STG884 8-ch. +/-25mV, +/-50mV, +/-100mV with 16-bit resolution + weighing func.

IC670CHS004 TC Cold Junction Compensation Base

QPI-PBS-201 MODULE PROFIBUS DP SLAVE W/O MEMORY RETENTION

ST-7118 STXi Potential Distribution module module, 24VDC, 8 points, 10A

20BC260A3AYNACC0 PowerFlex 700 AC Drive 20B

20F1ANC260JN0NNNNN PowerFlex 753 AC Packaged Drive

22B-B024N104 PowerFlex 40- 5.5 kW (7.5 HP) AC Drive

140DAO84010 Quantum 开关量AC输出,16点,24-115VAC,隔离,4A/点

284D-FVD6P0D-25-CR-EMI DeviceNet Variable Frequency Drive

E3F3-T31 5m 对射式，明通，PNP晶体管输出100 mA，电源：10-30VDC 直径18mm

1492-SPM1B040 MCB Supplementary Protector 4 A

6ED1052-1FB00-0BA5 "LOGO!230RC 8DI/4DO,230V,10A 继电器输出"

6ES73317PF114AB2

1497B-A9-M14-0-N 500VA 240x480-120x240V 60Hz CPT

1606-XLS960F-3 380 to 480VAC In 48 to 54VDC Out 960W PS

1769-IQ6XOW4 CMPLX 10 Pt 24VDC D/I Relay D/O Module

190-HM4 Circuit-Breaker Accessory

194R-J30-1753 194R Disconnect Switch

2090-CPBM7DF-14AA30 MP-Series 30m Standard Cable

2090-XXNPMP-8S30 MP-Series 30 m Length Power Cable

CBL-3C-RD-10 Resolver cable for MTR-3S or MTR-3N series servo motors. 10 feet

GF-0700 Connecting FlashCable to Fowler Mini Trimos, Mahr.

IC200TBX520 Tool box, Micro 20, QuickPanel color touch screen and software. Includes (IC200UDR120) 24VDC In/Relay Out, requires 120/240VAC power, (IC200UEM001) Ethernet option board, QuickPanel Display (IC754VSI06STD) with Proficy software, manuals and cables (

IC646TBSPMSS200 Smart Process Monitoring SPC+ server 200 KPIs

IC647NTS025 CIMPLICITY HMI Terminal Services 25 User Pack

IC693ALG220CA Conbal Coated Analog Input module, four point voltage.

IC752CBT073RR Datapanel 320T CEG w/ Advanced s/w: 320x240 1/4 VGA Passive Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With Real Time Trends & Host Communications. With 2Meg & Genius PC/104.

IC800VMM01LNKSE25 100 W VersaMotion servo motor (0.32 Nm)

SLC/1746 System 1746-NO8I 8 CHANNEL ANALOG CURRENT OUTPUT FOR SLC 500

Industrial Computers 6189V-DIMM256 DIMM MEMORY 256MB

Application-specific products 1403-DMA DISPLAY UNIT FOR POWERMONITOR

Operator Interface 2711-K6C14L1 PV600 COLOR KEY, MBUS & RS232 PRINT

Support 9301-2SE2400ZHS SUPT RENEWAL CONTRACT FOR 93012SE2400ZH

Support 9323-P1003ENR SUPT REINSTATEMENT CONTRACT FOR 9323P1003EN

DeviceNet Products 1734-OW2 24 VDC COIL N.O. DPST RELAY MODULE

RSI Software Products 9301-2SE3103 RSVIEW32 RUNTIME 150 WITH RSLINX

RSI Software Products 9358-BNTK60U3R UPGRADE: OUT-SUPT: RSBATCH BACK-UP KEY 30 TO 60

Motion Control MPL-B420P-RJ24AA MOTOR,SERVO,4.74 NM,5000RPM,RSLVR,460V,BRK,7.7KG

Motion Control 2090-UXBK-D1515 BREAKOUT BOARD KIT,MTR FDBK,CN2,ULTRA X000,15M

GFK-0825 Field Control Distributed I/O and Control System Genius Field Processor User's Manual

IC646MDB000 Logic Developer PC w/Runtime 8,000 I/O

MSDIS-1200 Marathon 12" Display, Touch

PSPC-MONITOR25/E Prof Shop Floor SPC Monitor 25 User eSig

20BC022A0AYNANC1 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GC030JA0NNNNN PowerFlex 753 AC Packaged Drive

2198-R031 Kinetix 5700 3.1kW Shunt Resistor

2711P-RDB12CK PanelView Plus Display Module

280D-F12Z-10B-RR-3 ArmorStart Direct Online Starter

CQM1-IPS01 模拟单元专用电源 供1单元

1492-NM16 TERM BLCK End Barrier

前连接器 6ES7392-1AJ00-0AA0 20 针前连接器，螺钉型

变送器 3RS18001HP00

TIA 博途 WinCC 选件 6AV2107-2LK00-0BD0 SIMATIC WinCC DataMonitor for Runtime Professional Powerpack 25 -> 50 Clients

1585J-M8PBJM-1X 1585J Ethernet Media Cables

1760-L18AWA-EXND Pico 18 Point AC Controller

188-K2C400 Miniature Circuit Breaker 40 A

194L-E12-1752 12A 194L Load Switch

2090-CNSRPRS-AAP5 Kinetix 6000M Network Cable

2090-XNRBM-2 RBM CONN SPARE PARTS KIT (75A)

BC647MRC000 Logic PC and View Runtime 8000 I/O with Proficy GlobalCare Complete with USB Hardware key

GC647IPWRPLDV00300M iPower Option - Nwk 300 I/O Dev Globalcare Complete part

IC200DEM004 VersaMax MicroMotion and VersaMotion Simulator is prewired and ready to use. The simulator includes a IC200UMM102 MicroMotion Module, Serial Port on VersaMotion Motor, Amplifier, communications cable (1meter)from VersaMotion to Micro, programming ca

IC646NDF000 Allen-Bradley DF1 Communications

IC647IFUBSTSC iFIX iClientTS User Base Support (M1Component Part)

IC670MDL241 240VAC Input, 16 Point, 2 Groups of 8

IC697MDL250RR 120 Vac Input (32 Points)

IC800SLCBZ050 Brake cable for any 30 Watt to 750 Watt S-series servo motor with brake. 5 meters

ControlLogix/1756 System 1756-DMCF010 10 M DUPLEX FIBER OPTIC CABLE FOR DRIVE MODULE

Industrial Computers 6182H-12KEH4B VVCE 1250, KEYPAD, EXT MEM, ENET, AC

Process Control 1757-PFBEXP080 PROFIBUS INTERFACE MODULE EXPANSION

Operator Interface 2711P-RR128 PVP/VVCE RAM SO-DIMM 128MB

Support 9357-ANETMDAD3S SUPT RENEWAL CONTRACT FOR 9357ANETMDAD3E

Support 9361-POWERTOOLSR SUPT REINSTATEMENT CONTRACT FOR 9361POWERTOOLS

ControlNet Products 1734-OB8E 24V DC8 CHANNEL SOURCE OUTPUT MODULE

RSI Software Products 9301-2SE2400U5R UPGRADE: OUT-SUPT: RSVIEW32 WORKS 5000 TO 32000

RSI Software Products 9357-ENETMDAD3E RSNETWORX MD ENET ADD-ON

Motion Control MPL-A420P-MJ24AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,230V,BRK,6.8KG

Motion Control 2090-UXNFBN-K09 CABLE,ULTRA, NON-FLEX,SKWD,R/A,9M

CBL-13-ET-30 MTR-1300 and MTR-1N Series Stepping Motor Encoder Feedback Cable, 30 Ft.

IC600YR550RR 13" I/O Rack with High Capacity P/S, 115-230Vac (8 Slots)

IC800SKCPZ100 Power Cable, S2K to 200 - 750W S-Series Servo Motors, 10 Meters

OC647IFGLBLCLN001M-50 iFIX WebSpace: Additional 1User v5.0

20AD1P1A3AYNNNC0 PowerFlex 70 AC Drive 20A

20DC8P7A0EYNANANE PowerFlex 700S AC Drive 8.7 A 4 kW 20D

20P21AD167RA0NNN PowerFlex 167 A DC Drive

2711-ND3M PanelView ND3 MED Accessory

280-PWRM22G-M12 ArmorStart Three-Phase Power Media

1 F930GOT-BWD-C 4.4寸黑白显示 3350.-

1492-MCAA115 15 A UL489 Miniature Circuit Breaker

1494U-FC302J 1494U 30A Class H/J 250V Fuse Clip

软启动器 3RW44542BC45

SIMATIC STEP 7 V14 6ES7810-5CC00-0YM2 SIMATIC STEP 7 专业版 SUS Compact Combo (TIA Portal & Classic)

1585D-M4UBDM-0M6 Micro D-Code, QD Style Ethernet Media

1756-IF8K ControlLogix 8 Point Analog Input

1797-CE3S FlexEx Extension Cable

194E-E32-1753 32 A 194E Load switch

2090-CFBM4DF-CDAF90 MP-Series 90m Feedback Cable

2090-MCNPMP-6S12 MP-Series 12 m Length Power Cable

BC646MBLS99 Machine Edition Lite Development Suite Unlimited Seat Site License with Proficy GlobalCare Complete

GC646VPN999 Proficy GlobalCare Complete for VersaPro Nano/Micro Edition - Site License

HMI-CAB-C104 CABLE SIEMENS 3964R TTY

IC641HBR300 Max-ON Lite Software for 90-30 Hot Stand By Redundancy

IC647IFCLNTCRNM iFIX iClient Runtime (M4 Part)

IC660EBA025RR Current Source Analog Output, 24/48Vdc Power, Elec Asm only

IC695NKT001 RX3i Ethernet NIU Kit includes NIU (IC695NIU001) and Ethernet module (IC695ETM001). ENIU supports two serial ports and 20k of local logic. TheENIU must be installed in a IC695CHSxxx base.

IC756WRE049E-26 DV Runtime Win 25-49 Per User Eng v2.6

FlexLogix System 1794-IB10XOB6 10/6 24VDC COMBO

PLC-5/1771 System D1771-6.5.94 FORCE CONTROL MODULE USER MANUAL

Process Control 1757-PLXSIFE PLX HW 620 LCS SERIAL & ETHERNET QUICKBUILDER I/F

Operator Interface 2711P-B10C15B1 PV PLUS 1000, KEY/TOUCH, CNET, AC PS, STD MEM

Support 9307-RSP32WENS SUPT RENEWAL CONTRACT FOR 9307RSP32WEN

Support GML-DUR SUPT REINSTATEMENT CONTRACT FOR GMLDU

Support F1785-L26BSERE FIRMWARE UPGRADE FOR 1785-L26B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300FRE RSVIEW32 WORKS 1500 (FRENCH)

RSI Software Products 9701-VWSB250DEU2 RSV SE STATION 100 - 250 DISPLAY UPGRADE (GERMAN)

RSI Software Products 9399-L2MAN PLC2 A.I. SERIES MANUAL INCLUDES ADDENDUM

Motion Control 2098-IPD-HV050-DN HIGH VOLTAGE DRIVE, 11A/22A, ULTRA5000 DEVICENET

BC646MDA075 View Development /Runtime 75 I/O

IC300DQT935 32 DC Inputs / 40 DC Outputs with Relay pack and Cables, 24VDC Sink or source in , and Relay Pack, isloated up to 5 amps per points

IC752PWS000 Mature. Datapanel 320T Power Supply

MTR-3S65-H-R-0-E-S MTR series servo motor with resolver and shaft seal

ZA06B-6114-K230#S Motor power straight connector for B0.4/5000is or B0.5/5000is or B1/5000is or BM0.5/4000 or BM1/4000 motor

20C-DA1-B PowerFlex 700H 115V AC Control IO Board

20G1ABC770JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-D013N104 PowerFlex 523 5.5kW (7.5Hp) AC Drive

2711P-T15C4A9 PanelView Plus Terminal

6SE6440-2UC21-1BA1 1.1KW

1492-JKD3 2.5 mm Knife Disconnect Terminal Block

1492-WM4-BL IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW44233BC34

紧凑型信号模块 6ES7 521-1BH10-0AA0 DI 16：数字量输入模块，DI 16x 24VDC BA, 25mm 模块，含前连接器

1585-C4EB-S600 Ethernet Cable Spool PVC Red 600m

1746-OA16 SLC 16 Point Output Module

1788-EN2FFR 1788 Red ENet/IP to FF Linking Device

193S-EETD E1 Plus 9-45 Amp IEC Overload Relay

20-PP01065 POWER CABLE CONN S, FRAME 9

2090-CSBM1DF-14AF30 Kinetix Cable Single DSL 2090-Series

20AC030A0NYNANC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8456-SW-CF MTL8000 Configurator Software (Software only)

GQPI31200E2P 9 inch Monochrome EL/ GE Fanuc Label/ 110VAC/ No Agency Approvals

IC600DB700RR Data Processor Control Module (DPU)

IC647HSTCSEO50KM eSignature Option for Historian - Enterprise Corporate Server 50000 Points (M4 Key)

IC647WFLWTR Proficy Workflow - Water Operations Templates

IC694ALG232 RX3i Efficiency 16-Channel Advanced Analog Voltage Input module provides 16 single-ended or 8 differential b channels. 0 to 10 V (unipolar), -10 to +10V (bipolar) with 16 bit resolution. Advanced diagnostics. Requires Proficy? Machine Edition Log

IC756RRT000 DataViews Runtime for Unix

MicroLogix 1200 System 1762-OW8 8 POINT VAC/VDC RELAY OUTPUT MODULE

PLC-5/1771 System 1771-QB LINEAR HYDRAULIC POSITIONING MODULE

Distributed I/O 1794-OB8 24 VDC OUTPUT 8 POINTS

Communications 9399-INTVMSUG INTERCHANGE FOR OPEN VMS USER GUIDE

Support 6200-AGA7R SUPT REINSTATEMENT CONTRACT FOR 6200AGA7

Support 9358-BIZDME2R SUPT REINSTATEMENT CONTRACT FOR 9358BIZDME2

Support F1771-ASBSERE FIRMWARE UPGRADE FOR 1771-ASB I/O MODULE

RSI Software Products 9324-RL53U7ENR RSLOGIX 5 STD TO PRO UPGRADE, EXP SUP >90D

RSI Software Products 9301-2SE350FRU2R RSVIEW32 RUNTIME 1500-100K UPGRADE OUT-SUPT (FR)

RSI Software Products 9358-HSTS2400U1R UPGRADE: OUT-SUPT: HISTORIAN 150 TO 32K TAG

Motion Control 8720SM-007S1CAS3 SPARE PART ONLY - GMS ITEM

78004660 Target Digital I/O Expansion Card, 16 bs/16 outputs

IC200MDD848 MIXED OUTPUT 120VAC 0.5A PER PT ISOLATED 8PT / INPUT 120VAC GRP 8PT

IC697ACC900 Fiber Optic Cable for Reflective Memory module (IC697VRM015). Five feet long

MTR-1235-0-D-E-0RR Stepping Motor Nema23 Double Shaft

Z44A730465-001 Motor half key for B2/4000is or B2/4000HVis motor

20BD077A3AYNACD0 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11NC060AA0NNNNN PowerFlex 755 AC Packaged Drive

22F-D018N104 PowerFlex 4M- 7.5 kW (10 HP) AC Drive

990NAD21910 Quantum MBUS+ DROP CABLE 8' RT-HD DEC

294D-FD2P5Z-G1-3 Variable Frequency Drive

S8JC-03512 NEW 220VAC，容量： 35W输出 12V ?2.9A

1492-SPM3B030 MCB Supplementary Protector 3 A

软启动器 3RW40241BB04

电机启动器 3VU16402CP00

150-F43NBR SMC Flex Smart Motor Controller

1734-ADN POINT I/O DeviceNet Network Adaptor

1783-BMS06SGA Stratix 5700 6 Port Managed Switch

193-EF2BZJ Solid State 160-400 A Overload Relay

20-750-BUS5-F10 PF755 FR10,IP00,DC IN,INPUT TERMINATION

2090-CPWM7DF-10AF02 MP-Series 2 m Length Power Cable

2097-V33PR6-LM Kinetix 350 3.0kW Servo Drive

ET-GT-5ES-5ST 3 RJ45 Ports, 2 Singlemode Fiber Port Ethernet Switch

GFK-2058 VMIC - Analog Output User's Manual - IC697VAL301

IC220MDL721 OUTPUT, 24VDC POSITIVE LOGIC 2.0A, 2PT (REQUIRES 1 IC220TBK082)

IC647DMC020 DataMart 20 Reporting Clients

IC647RAMM RAM:Reliance Electric Auto-Max

IC693MDL310RR 120 Vac Output, 05 Amp (12 Points)

IC756CDV001K-97 DV Development - Compaq True64 Op Sys Addt'l User, Korean, Version 9.7

MSI-PROD-2 Product Management Clients 2 Pack

PLC-5/1771 System 1771-DBMEM2 1771-DB/B EEPROM MEMORY MODULE - 32 K BYTES

Distributed I/O 1790-0V16X LDX I/O, 24 VDC, 16 SINK OUT EXPANSION, D-SHELL

Communications 1788-CNC CNET LOGIX DAUGHTERCARD - COAX MEDIA

Operator Interface 2711E-NKSW2 REPLACEMENT RUN/PROGRAM SWITCH

Support 9304-WVR300R SUPT REINSTATEMENT CONTRACT FOR 9304WVR300

Support 9324-RLD300DES SUPT RENEWAL CONTRACT FOR 9324RLD300DE

DeviceNet Products 2711-K10G10 PV1000 GRAYSCALE KEY, DNET & RS232 PRINT

RSI Software Products 9301-2SE3400DEU3 RSVIEW32 RUNTIME 150-32K UPGRADE IN-SUPT (DE)

RSI Software Products 9371-EHYD3 RSWIRE HYDRAULIC LIBRARY

Motion Control MPF-A430H-SJ24BA MOTOR,SERVO,FDGRADE,6.55NM,3500RPM,SINGL,BRK

2024-230 Greyline OS, 2 Line, (20) 5MM Chars, LCD, Quick Connect, 230 VAC. NEMA 4